Astro subframe removal. No need to disconnect brake lines.


Astro subframe removal I'm swapping a late model V8 & 4spd auto into it. 5. I don't know The subframe was sliding around when i turned a corner causing the steering wheel to be off when driving forward. That was probably a 2 hour detour to fix that stuff and clean up the mess, can anyone tell me step by step, how to remove a subframe from a 2000 3. Lump Astro/Safari Vans. Or if its because the prior alignment was done with it having bad bushings. a forum community dedicated to chevy astro and gmc safari owners and enthusiasts. I would also be questioning the shop. It makes a wonderful camping vehicle and some of the AWD versions come with a G80 "locker" stock. 95 shipping. 73 Eaton Posi, S10 HD Springs 3" blocks, 245/75/16 Maxxis RAZR AT 1¼" spacers, KYB Monomax A forum community dedicated to Chevy Astro Astro/Safari Vans. 6L V6 astro van! im trying to get as much info as possible befor i start takeing things apart! (pictures would be great help also) THANKS! Astro/Safari Vans. Whichever you find easier, we put it in from the Front. Remove the steering linkage. Jump to Latest Follow 1K views 2000 Astro- Camperized, bumpers, lifted, LS 5. Use some sort of stand or platform for the subframe to rest on. GT4 Rear Axle: 3. M. Loosen all 6 bolts and replace one side at a time. Plans were to remove the crossmember clearance part of the old pan and graft that into the new pan along with the long pick up tube. • Remove Motor Mount to Engine Long Bolt. Joined Feb 8, 2019 · 237 Posts. I now as I said I need a lift to remove the RWD assembly and roll the AWD assy back under the 2000. Then remove the opposite side bolts, jack it down, repeat on that side. I am aware that there is already an existing post of this, but it An astro can gave us problems so we deal with it 3. Astro Image Primer. with a body lift you are just lifting the body away from the subframe, the engine/drivetrain relation stays the same. Removing the sub frame and engine/trans is the preferred way IF you have a lift. If you take the two ideas together and make it full length to the rear It would act like making a full frame under the van once it is tied into the front subframe. 1998 chevy astro mark III conversion with 125,000 miles all stock besides- dual exhaust I don't know if its because the sub frame may have shifted during the replacement. Jump to Latest 21 - 40 of 82 Posts. 3. 9 diesel engines and I liked the Astro because I hate the smell of diesel and it stands out over here with the 4. I have done a few of them, its very easy Here are a couple of good videos showing how to install and align the I've read through much of the material on this site about Astro lifts and haven't seen these mentioned. Andres. You can use your S10 axles in a van front diff. Brand New · Unbranded. AngryPunk · Registered. Just waiting for warmer weather [-o< Rob Shaver 1989 Astro 305 with an MSD 6A ignition and a dash-mounted MSD timing control, a 4160 Holley 465 cfm four barrel carb, and an HEI distributor. JOR Astro / Safari Subframe Mount Bushings. Surprisingly I am not finding much information on this topic (subframes or subframe malware) on Google, and none at all and how I might go about removing this malware. GU6 Rear Axle: 3. I had to remove the top and bottom things that the door latches on to and remove the door trim to get to the latches. Engines Jump to Latest 6K views 8 replies 5 participants last post by wannalaunch Dec 22, 2017 8 replies 5 Astro Vans use a front subframe with welded main rails. Disconnect the EGR tube from the intake manifold. Dark Mode; Light Mode; Menu Log in @webcubus Finally I decided to not upload phicture and graph because @Roger Gifkins was right on point. You can use ANY AWD from a van or a Bravada of S10, they all fit, just be aware of the axle type. Dec 1, 2013 #3 Don is right and usually the CosmeticCorrection is the best way for removing hot pixels. I have heard of 2 ways to remove/replace the engine. spf3918k Rear Subframe Bushings Chevrolet SS 1417 Subframe Bushings Chevy Astro this dorman suspension subframe bushing kit fits your 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 1995, 1994, 1993,. Pozo Well-known member. Gone, But Not Forgotten A forum community dedicated to Chevy Astro and GMC The sub-frame would still be sound with the hole still in it, but in general, we like to do repairs that leave the car looking “normal”. Disconnect the brake lines. 1986 Chevy Astro 4 cyl 5 SPD 1995 Chevy Astro RWD V8 auto A forum community dedicated to Chevy Astro and GMC Safari A. 7 is sitting too low in the 168000 miles 95 Astro rwd. Subframe Selector – Measurements for FWHM. Van is getting real noisy and I think the subframe bushings are needing replacement. During the removal of the old subframe bolts, the nuts may spin on you. This kit can be used on the RWD vans if you only want 2" of lift in the Another trick you can use in addition to lifting the front end is to unbolt the motor mount pedestals from the frame. engine removal with subframe/body off. I've done both, remove subframe and out the front. Constructed of heavy gauge HSLA steel/SSAB Strenx 110 Swapping out the sub frame can be done with a Cherry picker roll your subframe out and roll your another one in. Then I moved the front chock on one wheel forward 15cm (6") and pushed that wheel forward (levered it forward when necessary), Basically you loosen all 6 subframe bolts, pick a side to do first, remove all the bolts from that side, jack the body up next to the front bushing near the radiator support until you can see a slight separation between the body The easiest way to do the swap is to remove the Astro Van engine/transmission/subframe assembly as a unit. be/F--bs3gqq5MWon't move in DRIVE: https://youtu. I'd be dropping the subframe if it were me doing it. 4 It not a full frame truck, they’re unibody with a sub frame up front. By changing the graph parameter, it is easy to see which subframes show higher FWHM readings. As for the steering there is a way to adapt a chevy astro van power box to your stock steering wich inmho would be way better than the cavalier rack. What happens to any parts that go unsold? We recycle them all, even oils and fluids. Open the radiator support for pulling the motor. • Loosen the 3 Motor Mount Bolts enough to slip Shim in between Sub-Frame and Mount. Remove both upper and lower fan shrouds w/ a 10mm socket. Drain the coolant into a container for re-use or recycling. 1992 Astro EXT parting out! many new parts! new regulators, heater core, ECM, etc. I considered bow-shackles too. Not to mention all the work of removing the sub frame anyway. vans with 1. 6L V6 astro van! im trying to get as much info as possible befor i start takeing things apart! (pictures would be great help also) THANKS! Remove front bumper cover and subframe, as well as diagonal supports from cover ends. 10's - From www. - shekibobo/astro-subframe-organizer With what you are planning. (It may be necessary to remove pressure by raising the Motor) • Raise Engine to expose Engine Mount . My data is not that bad tho, and when Im done Drizzeling it, I get round stars. com/gp/product/B0002NYDF8/ref=as_li_qf_sp_asin_il_tl?ie=UTF8&camp=1789&creative=9325&crea All you have to do is remove the 4 bolts that hold the diff up, there is enough droop in the axles to lower it enough to slide the oil pan out. astroturf. That way you could leave one side bolted but loosened, the other side unbolted. Free shipping. During the brake repairs i found the subframe and control arms really need to be replaced/repaired 1995 Astro CL 2WD, Flowmaster exhuast, Magnaflow Cat, Powermaster Alternator and starter. Get a good wrench if you don't already have one I've been upgrading an old astro I bought and the bushing on this thing look like they've taken a beating and then some. Make sure supports are holding engine, then remove front mount to subframe bolt, with a hydraulic jack at the center jacking point. Yepper. 1999 Safari AWD, 1995 Astro 5-speed, 1989 Astro engine swap project. Remove front subframe bolts. It includes a support arm which provides three point I have the opportunity to buy a complete ‘99 AWD donor car and want to swap the subframe into my ‘02 RWD. 73 G80, underside I plan to use the engine hoist to lift the body off as well and then I'll make some sort of support system so I can remove the hoist and roll the This set is used to remove ball joints, tie rods, pitman arm, and other linkages; One piece design ensures durability, rigidity, and complete transfer of hammering forces; Included are the following sizes to fit most automotive applications: Open Size – 11/16″, 15/16″, 1-1/16″, 1-7/16″, and 1-5/8 you biggest problem with swapping a truck frame under an astro is that the drivetrain is offset to the passenger side, your best be it to find a awd subframe, make sure it has the shorter torsion bars, you will need to change your oil pan to clear the crossmember, the transmissions are different b/w awd and 2wd, and the are multiple options for transfer cases The subframe (or crossmember) is quite large, there are a number of parts to remove and I'm wor 1999 Astro, 2wd swapped to 4x4, 4. Then lower the 2-post so that the subframe drops down to where you want it. $119. Read the stamp on the ring gear or count the teeth, then divide: 41 teeth on Here's an Amazon link to that wrench you'll need→ http://www. A Kundli, also called a Kundali, is a unique astrological chart that provides insights into your life events, personality, and destiny. '05 Astro AWD vin X '02 Astro LS AWD vin X '00 Astro LS AWD - WIP '99 Safari XLE AWD - broke The sub frame mounts on the firewall are barely attached to the floors anymore. The car lift was really great, probably the best 1400 bucks I have spent, I didn't think I would be able to lift the van enough to clear the motor with only a 10ft ceiling but it just barely made Have you tried the bright pixel removal in cosmetic correction. What about undoing the wiring harness and other connections unbolting the sub-frame and lifting the front of the van off. Swap, add, replace pucks, whatever you need to do. 1999 Astro, 2wd swapped to 4x4, 4. Follow the instructions in the factory service manual (available from Helm) for the removal There's room in the Astro subframe for the pipe to run between the started and the frame but nowhere near what exists in an old pickup, so I don't expect a whole lot of cooling to be happening there. from La The Astro Van track width is 10" wider than an S-10, which is about 6" wider than the AD trucks. 2" Overland In this video I walk you through the process of how to remove a damaged subframe (or crossmember). F. order a poly body mount kit for a 1992 K5 blazer and use it on your Astro. This will help the removal process and reduce down time screwing with rusty bolts Trim Lower Fan Shroud: - Remove airbox w/ 8mm socket. Twist the bulb socket to remove the lamps. text me 217 828 0964 im looking for a '70s-older chevy gmc 1 ton work truck. Remove A/C compressor and accessory drive bracket. “. Lift away! rearden Here are the differential options offered on my 03 Astro as an example: G80 Differential, locking, heavy-duty, rear. Disconnect the radiator. 1995 Astro 2WD conversion 4. Then 49-54 chevy sub frame swap. Rear Brake Line Drop Bracket Includes all hardware and instructions The plan is to remove the trans w/ the engine, via the front of the car. ZRODZ. Cheers, Don . Thread Status: Not open for further replies. I highly recommend watching a few youtube videos on using this process! What Supplies Do You Need to Remove Carpet from a Chevy Astro Van? To remove carpet from a Chevy Astro Van, you need specific tools and supplies. This is a video of replacing upper and lower control arm bushings with energy suspension polyurethane bushings. I'd suggest soaking the fittings with penetrating oil for a few days before attempting removal. Discussion in 'The Hokey Ass Message Board' started by ibhotrod, Jun 30, 2013. I imagine you will need to support the engine while subframe drops or partially drops. but couldn't come up with a simple solution in this location. Remove the two left front lower intake manifold bolts. be/lrMZ2m-Zji06F35 Transmission Service: https://youtu. It's too stiff and does transmit NVH so back to rubber. For More Info visit us at: http://1aau. I've already replaced most of the suspention bushings, but can't seem to find all 6 sub-frame bushings. Drivetrain shares a lot with S10 though. If you are doing this swap on a newer AWD, get all Moog stuff ang replace anything that moves in the steering assembly while you have the subframe out. 2005 4WD Astro Cargo, NP236 3. Based on past refurbishments, including the The Astro has a pretty interesting front subframe design that is completely removable with the engine. No need to disconnect brake lines. Update: Dec 4, 2021#chevyastrovan #astrovanboss The Chevrolet Astro is a minivan that was manufactured and marketed by the Chevrolet division of American auto manufacturer General Motors from 1985 to 2005. I was evaluating too many hot pixel and that gave me biased result. remove the bulb and test for power at each terminal during flashing and running The first subframe rejection pass is to remove subframes showing high FWHM readings (red X marks rejected frames). We have seen people remove the engine/transmission through the front of the van, but the engine nearly needs to be disassembled for this procedure. Complete kit with everything you need to lift your Chevy Astro or GMC Safari 3"-5". This is particularly a problem on the two rear outers because the nuts are not accessible to hold with a wrench. Disconnect the wiring harness. Complete kit with everything you need to lift your Chevy Astro or GMC Safari 7". Sold alongside the GMC Safari, the Astro was marketed in multiple configurations, including passenger van and cargo van. The Astro Pneumatic 5820 Engine Transverse Bar with Support Arm is designed to make removal of transaxle easy by supporting engine of front wheel drive vehicles. We remove the six 1999 Astro, 2wd swapped to 4x4, 4. The front includes a roughly half-body subframe that mounts the engine/transmission, front suspension, and in the case of the AWD models, the transfer-case and front differential. Constructed of heavy gauge HSLA steel/SSAB Strenx 110 It can be used to convert 90 to 95 AWD to steel leaf springs, with a 96 to 05 steering shaft. Save Share Reply Hey so I have a 1994 Astro that’s been in the family for years, my dad loved the thing. 7. Lower jack until subframe is low enough to permit removal of oil All Astro Orbiter planets, which form part of its signature orbiting theming, have now been removed as work continues in Tomorrowland. Third step of a major overhaul of my 4x4 converted overlanding astro. Leaving the trans and TC on blocks. Here we can see one of the rubber "donuts" that sandwiches between the subframe and body. The install is a bit more complex though -- since you'll need a way to remove all 6 subframe bolts to move the entire subframe forward . For the same yr/type sub frames to my knowledge they are all the same. Frustrating. Organize files by folder for WBPP keywords, cleanup empty directories, remove jpg previews, rename RAW files using EXIF data. I know I didn't remove the side attached to the pedal when I removed the subframe on my 95. subframe assessment (e. This kit can be used to convert 86 to 95 AWD to steel leaf spring. I'm trying to remove the entire front subframe including the control arms, crossmembers, hubs, steering rack, etc. Upgrades like that In this quick and simple how-to video I show you How to use a Ball Joint Press Tool and Remove and Install Ball Joints. But 97Cargocrawler has a rear subframe build around here or the other site somewhere. 15. It is also a good time to replace the body bushings. First, how is the front subframe and front end on the van? The subframe and engine are usually pulled together when doing an engine swap, so it's a good time to do anything else there that needs to be done (ie. You must remove the spindles to remove the CV shafts before you can pull the diff. 73 G80, underside mounted propane tank, custom front hitch, Frustrating. Member. However, I do like the fact that with the sub-frame out, you can have the engine completely buttoned up before installing it. Subframe Selector, if used) integration (stacking) [it is possible to integrate non-linear images, but it would be very unusual in astro processing] If applied, the following processes / scripts should be performed on linear images (that is, the algorithms are based on the assumption that the image is linear): Use subframe selector rather than blink. In the pics you can see that the fuel filter is just past the front subframe. 00 Front Sub-Frame Lift; First remove parking lamps, grill, bumper cover, inner steel bumper, air cleaner, and fan shroud. Book time was 8 hours to remove it and I had it removed in 5 hours. make sense to lift from the center of the radiator support say 2" max and then loosen all 6 bolts enough to allow the subframe to droop. Remove the engine cover from inside the vehicle by removing the screws under Although my big problem with dropping the subframe is the condition and realignment of the subframe bolts and brake bleeding, I can see where both engine removal Lift the Astro using the lift and unbolt the driveline from the axle using an open-end wrench. To my knowledge the sub frame changes followed yr range changes. Install some electronics / Deck with rear view camera/ Marine Charger for 3 batteriaes / External plug for 15A 110v for gen Watch next: 6F35 FULL Rebuild https://youtu. Also spring for new motor mount-mounts (the bits that bolt to the subframe with the rubber inserts), this will likely help with keeping your pan clear of the diff and cross tube. $430. Rest the subframe part of the van on the platform, unbolt the subframe from the body and then lift the body off of the subframe. Then jack it back up, install the bolts on that side, loosely. 73 Eaton Posi, S10 HD Springs 3" blocks, 245/75/16 Maxxis RAZR AT 1¼" spacers, KYB Monomax. can anyone tell me step by step, how to remove a subframe from a 2000 3. Its useless if you want to create high quality art. Haven't had it on the road yet, going to do some rust repair while its all apart. you will have a few extra if I remember correctly but they do So I needed to do the sub-frame removal method. 75"! It sounds easy when you think about it -- but in principal -- it could be difficult to do without I removed the 1999 AWD subframe complete with engine,transmission,transfer case,and all of the wiring. All that happened was the later yrs changed to a 6 bolt wheel. Profile Page. g. 00 - $167. Not much different than your idea. so despite going thought the sub-frame. 3 (same as original engine). That is the way I would do the lift for the subframe. Also the car rides alot smoother. so I'll have Customer: 1999 Astro Van AWD 4. 3 engine. Dropping the sub-frame or taking it out through the front. +1 on the jags that run motor mounts. 9414 posts · Joined 2009 Add to quote; Only show this user I don't have the room to lift the body off the subframe so it's going to have to come out the front. 1 4 of 4 Go to page. So easy, a 9 year old can do it! This may see like quite Remove the gas cap. The rest of the van is a unibody, with a pair of fiberglass rear leaf springs (at least on the gen 1 models like mine) With the use of a lift, its pretty convenient to remove, only six bolts, and disconnecting of various engine parts The sub frame lift is not hard. This kit comes with 3" Sub-Frame Spacers and a Custom 3" Steering Shaft Extension. 2. Here we replace the control arm bushings with Instructional how-to videos showing how to repair a GMC Safari or Chevrolet Astro Van. Also, use the Subframe Star Check option to load Light Subframes in and do an initial check to see if there are potential issues that need further investigating before preprocessing. A large crane, brought in at the start of the refurbishment, was used to remove the planets over the weekend. It seems the bottom one had rusted so much it couldn't operate. But I am 4 hours into The factory GM front sway bar is notorious for cracking and failing on W-body cars such as the Buick Regal/LaCrosse/Century, Chevy Impala/Monte Carlo, Olds I R. It comes with two (2) 14mm bolts to eliminate the need to remove fuel tank. The subframe/body mounts and motor mounts transformed my van and feels more solid, less flexi-flier. Not a mechanic by trade but am a mechanical contractor, pretty confident I can pull this off with a bit of help. 00. I have rebuilt a 4. If you've installed body lift blocks then you know the procedure – loosen the three subframe bolts on each side, raise body on one It is not hard at all to remove and install the front subframe. 5x15 BFG KO2's The subframe is tight now, I can't get any movement out of it with a prybar. Even using the Maximum Hot pixel removal in the Subframe Selector, I was getting wierd data. 3L MFI upgraded, 3. P. related to the generation 1 subframe, how difficult is the removal? Im in the marked for a 2wd van, and all that I have looked at have rusty front spring seats, which I assume is The easiest way to do the swap is to remove the Astro Van engine/transmission/subframe assembly as a unit. The subframe and unibody arrangment is pretty well conceived . 71411T22A01 For 2022 2023 Honda Civic Radiator Core Support. After i replaced them , I did a test drive and I had to loosen all mounts and use a bar to move the subframe so the steering wheel was in correct position. Build sub frame connectors And Do the body lift properly ( welded spacers on frame) 4. 3 V8, 4x4 T-case, Truetrac rear locker, 31x10. To my knowledge as stated there are no 3/4 O. 67-81 GM Car F-Body Sub Frame Body Mount Bushing Repair Kit Flat Washers Set. The mtx post in Journey Off Road's 3 to 4" Super Van Lift Kit for a 2WD 1996-2005 Chevy Astro or GMC Safari includes: Two (2) Spring Hangers Two (2) 14mm bolts. 6. There are 6 subframe bushing positions. Overlandvans has most of the parts if you want astro specific stuff. Astro Orbiter refurbishment - January 20, 2025 2025. To order your own Tahoe body mount kit CLICK THE LI • Engine support (used Astro 5820 off of Amazon, worked perfectly) • Jackstands, sufficient to raise front of car at least 2 feet off the ground UNDER the sway bar, but it had enough slack that I was able to temporarily detach one side of the sway bar with the subframe on the ground to remove it. Remove the two right rear lower intake manifold bolts. Hell, even my ‘15 F350, the cab goes up, drivetrain fully exposed. I. Got the full rust free SoCal subframe from a 99 Astro AWD, 2 days after it showed up in my local junk yard. doghouse removal by me! Save Share Welcome friend, and I'm sorry about the circumstances. -1997 Astro AWD SilverBullet I 4-9-1997 to 2-17-2015 - Cause of death: Rear-ended AWD Astro subframe All of these are not hard to find for less than $1000 at junkyards and craigslist. Getting ready for paint A little work with a flap disc and the subframe is ready for some paint. Thx old Barney , i appreciate it big time , but i wont go that far , van isen t worth it , trying for maybe a couple years more , plan A is to strip the front , lights, grill etc , then remove bumper , first tho i will have the sub frame bolts slacken and retighten so that i can get em loose once back at home , if that goes well then strip front end ,bumper, and then lift the van enough In this video we do a quick walk through on how to replace Chevy Tahoe body mounts on the budget tow rig. I have a drive on lift and can't get enough forward room to drop the sub-frame which leaves me with the engine out the front. The Astro and Safari used a rear-wheel-drive chassis; all-wheel drive became an option Yep. JOR Astro / Safari Sub-Frame Spacer Kit. Blink is useful for basic preview. However, I think the suspension is where I would run into problems. Set the subframe bolts (including the Kundli. I believe the only app I have downloaded recently is the SlimJet browser which appears to be a reputable app. 1929 1930 CHEVROLET 3 WINDOW STANDARD COUPE TRUNK MODEL DECK SILL WOOD. Technical Information. This 2000 Astro LS 4x4 | NP233 | 31" LT265/70R17 Tires | 8" LIFT | 10" TOTAL They don't come out under compression. 4. I’ve been doing a ton of research but am still a bit confused. If I was just doing the engine, I think the "out the front" method would be a better choice if you don't have room. While the Energy Suspension instructions say to install the mount into the engine bracket with center bolt first, then lower into place and bolt to the PixInsight - Advanced Image Processing. Park the Astro van on the hydraulic lift and set the lifting arms of the lift on the body of the Astro, not the frame. Astro/Safari Vans. I will be swapping out to Chevy 64" leaf spring, shifting my rear axle back 2" as well Starting in 1998 S10 4wd and Astro AWD used CV shafts that pop out of the diff. No need to remove the bracket and fight the bolts!! Right now the 5. Block rear wheels and unbolt L shaped parking brake cable bracket on driver side of the transmission cross member. I vote out the front. 00 Shop. Lift the Astro using the lift and unbolt the driveline from the axle using an open-end wrench. Reactions: Ruh-Roh and Bikley. 1054). B. The subframe selector allows you to easily remove images that do not meet a certain criteria based on the values you enter, FWHM, Eccentricity, etc. hoping it’s nothing serious like a cracked head or head gasket. E. In my 40 + years of doing engine swaps and such, I have never dropped a subframe with the eng,/trans bolted to it, although sometimes maybe I should have. I found subframe removal fairly straightforward. 11 posi, shift kit, DHC rock rails - sold to Skippy 1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc 2003 Astro AWD all stock - traded for a 3/4 ton truck 2005 AWD, 4. Having a mechanic do that would likely cost several times the cost of just buying a replacement Astro. subframe removal for bushings. A. 5x15 BFG KO2's "Play stupid games, win stupid prizes" astro / Safari bumper and grille removal. 00 More Info. amazon. Exterior Learn how to replace the ENTIRE front suspension of your car in this two episode series. com. 2" Overland subframe spacer lift kit w/ bumper relocation, Overland 4" lift w/shock relocation, Hellwig front/rear sway bars, Rancho RS5000 shocks i'd suspect the socket. 2000 Astro LS 4x4 | NP233 | 31" LT265/70R17 Tires | 8" LIFT | 10" TOTAL 92 Chevy Astro Cargo Shorty | V8-350. Save Share Reply Quote Like. Drive an AWD van into it's previous place. Drop the exhaust y-pipe. be/td6KwB So I opted to mount my tow-hooks directly to the sub-frame right next to the idler arms. b. 0. Discussion 2005 4WD Astro Cargo, NP236 3. SHARE POST #1083. PixInsight is a modular, open-architecture, portable image processing platform available for FreeBSD, Linux, Mac OS X and Windows. I've pulled several engines before but have never done one in a van. Install J-41427 engine lift bracket marked right rear. There are only 5 bolts per side, and once unbolted from the subframe and motor mount, then can be slid out and the motor has another few inches of clearance, at least for the inital start of the pull before the oil pan hits. D. TIP: Proactively spray down all the bolts we are removing today with WD40 or similar. Astro/Safari's. Go. 2" Overland subframe spacer lift kit w/ bumper relocation, Overland 4" lift w/shock relocation, Hellwig front/rear sway bars, Rancho RS5000 shocks 1995 Astro CL 2WD, Flowmaster exhuast, Magnaflow Cat, Powermaster Alternator and starter. The forces of "snatching" a stuck vehicle can be quite extreme (much more than towing). Northstars, minivans and all. 1992 Camaro RS, 1984 Citation Wagon, 1987 Sedan DeVille, 1997 Astro conversion, 2005 Venture. I still need to collect some more parts, but soon my van will be a true 4x4. I have learned that bracket removal with accessories attatched, if possible, is the way to go. JOR Astro / Safari Subframe Mount Removing the front bumper cover reveals a good spot to jack the body up off the sub-frame. 1995 Astro CL 2WD, Flowmaster exhuast, Magnaflow Cat, Powermaster Alternator and starter. Leave it with the subframe or remove it? No AC on the van but the replacement motor has the compressor. We used to, but these days they're getting scarse, but the main problem is that in Europe, everybody drives Mercedes, Peugeot, Renault, etc. $10. $8. and everything looks tight in there! - Any tips/hints on Gen 2 out the front removal are greatly appreciated ray: And post up some pics of Gen 2 Astro/Safari engine Removing subframe for engine swap. And take plenty of pictures. need to remove the motor. Once it's disconnected, place the drain pan underneath the rear of the transmission and pull the From my research the right way to do it on the 95's is exactly as you described. When you remove the shock and fully lower the lower control arm the springs literally "fall" out 1989 Astro 305 with an MSD 6A ignition and a dash-mounted MSD timing control, a 4160 Holley 465 cfm four barrel carb, and an HEI distributor. Search our online inventory of vehicles, bring your toolbox and visit a Kenny location near you to remove the part you need. By crash » fri jun 03, 2011 7:37 pm. I've got an Astro van that I bought originally as a workvan and nothing more but since i bought it 3 years ago I decided that Earlier today had a go at removing the old radiator support and it is The front subframe To cut out rotted subframe metal and weld in new would likely require removing the engine, steering, front suspension and subframe from the van, then removing the engine from it's mounts on the subframe, THEN finally doing the work. Here I will show you how to install a brand new wheel bearing, ball Front removal is clean and simple, and it's a one man job! Plus there is no need to balance, roll, and store a subframe somewhere, or a need for stationary spot tall enough to lift a vehicle high enough to clear the engine, or the worry about how it is suspended. I show you how to use the ball joint These include criteo, stripe, aaxad, adnxs, casalemedia. Install gas cap on new AWD van. 73 G80, underside mounted propane tank, custom front hitch, custom swing out spare tire carrier. to/h/cnI/Are you replacing a control arm, but one of the through bolts is stuck in place? Len is here with some quick The Astro motor mount bolts on the subframe are a frickin pain in the A**!! The mounts are about 3 3/4" further forward for the V8, so in the interest of simplicity we used 1/8" plate on the right side that is drilled for the motor mount bolts. By creating a horoscope, aka Janam Kundli by date of birth and time, astrologers can analyze the positions of celestial bodies, including planets and constellations, at the exact moment of your birth. I've seen pics where people support the front of the van using an engine hoist and then wheel the sub-frame out from underneath. It has been a common question why are Safari's worth more too. I've wondered if S10 or Bravada front suspension will bolt to a G-body subframe just to build an AWD donk. But then from 96 on up you were I've seen some great pics on here for the subframe removal. . 95. Remove both upper and lower fan shrouds w/ 10mm socket. 2" Overland subframe spacer lift kit w/ bumper relocation, Overland 4" lift w/shock relocation, Hellwig front/rear sway bars, Rancho RS5000 shocks remove the radiator cap to relieve cooling The mounts are not Astro-specific (80's Chevy pickups) but work great for these vans. Assembly was pretty close to the reverse of removal with a few snags. JOR Astro / Safari 2-5" Lift Kit. $125. I think these lines got bent on subframe removal / installation so they didn't want to line up properly. If you remove the rear seat you can still seat 5 adults and have a huge cargo area (more than a suburban). 3. Jump to Latest To cut out rotted subframe metal and weld in new would likely require removing the engine, steering, front suspension and subframe from the van, then removing the engine from it's mounts on the subframe, THEN finally doing the work. 7L Astro, 1995 Cargo Astro, 1995 Astro Truck the best way to support the car while removing the subframe? thanks! 1999 Safari AWD, 1995 Astro 5-speed, 1989 Astro engine swap project. FOR 1996 TO 2005 CHEVY ASTRO OR GMC SAFARI. In the Task Manager Microsoft Edge drop down menu, there are several subframes to suspicious websites that I have never once visited. I have never seen a post on anyones car Transmission Rebuild “Bench Job” Once the transmission is removed from the vehicle, contact several transmission repair shops and/or independent transmission technicians to obtain rebuild quotes for a “bench job“. 73 Ratio. I saw a couple of pics using an engine hoist in front of a van. 1 2 of 5 Go to page. I would use the 4x4 frame and an Astro • Remove Starter . I also think a little anti-sease on the threads is a great idea. or Best Offer. This kit comes with two (2) 14mm bolts to eliminate the need to remove fuel tank. Tighten the retaining bolts to 15 Nm (11 lbs ft). Jump to Latest Follow 5K views 3 Sanitize and organize astrophotography subframes from ASIAir or DSLR captured data. C. Have the tranny out of my '00 and the engine and front subframe are in place. However the CosmeticCorrection tool is broken in the latest version of PI (v1. Front end was shared with the large GMs like Cadillacs. Pull the drive shaft 8. 42 Ratio. Drive the van about 2-3 car lengths forward. The pics looked like the hoist could be extended out to I'll soon be disassembling my 88 Astro, so I'll have better insights on what it's like to remove the subframe from a very rustified vehicle. Apparently GM has a "kit" to bolt it back in after cutting it out. Two (2) Custom Shackles Six (6) Sub-Frame spacers Two (2) Coil Spring Spacers * Bumper Relocation Brackets. If i was going to that much work. Select and save potential bad frames for further investigating, delete them from the list and then save the rest to a separate folder to patgizz wrote: i have had similar thoughts about grafting an awd astro subframe to a caprice to do the same. Pull the front and rear driveshafts. 2010 xB, 2002 Astro LS, 1991 5. Tools and Supplies Needed: – Utility knife – Pry bar – Screwdriver (flathead and Phillips) – Carpet removal tool or scraper – Gloves – Safety glasses – Vacuum cleaner You may need to remove all or part of the subframe to get enough room. Suspension. They can easily be lowered and slid out later if needed. I ended up peeling the carpet back on one side and cutting a hole in the Complete kit with everything you need to lift your Chevy Astro or GMC Safari 2"-5". The backhoe was only used for positioning the subframe and moving the motors around, it really isn't precise enough to want to mount a motor with it. Jump to Latest Follow 61 - 61 of 61 Posts. $60. have. I only ever dropped the whole thing but it should be doable. Engines. “Bench job” is the term used for a transmission rebuild only, not the labor to remove and install the transmission. Dark Mode; Light Mode; menu Log in FOR 1996 TO 2005 CHEVY ASTRO OR GMC SAFARI. Joined: Jun 21, 2009 Posts: 449. I've done both ways and the front is definitely the way to go if you Jacked up the subframe, removed the axle stands, lowered the subframe on to the boards. E. replacing suspension parts or, in my case, a rotted subframe). Is there a guide showing exactly which bolts to remove? From my understanding, there are three bolts that mounts the front subframe to the body, then I remove the top bolts to the shocks and remove the bolts mounting the motor to Of all the polyurethane bushings I've done on my AWD van - subframe/body, motor mounts, lower control arms, transmission mount, only the transmission mount bothered me. With a Philips screw driver, remove the two screws holding in the parking lamps. This will help the removal process and reduce down time screwing with rusty bolts Prep: Remove front bumper cover and subframe, as well as diagonal supports from cover ends. (1 bolt), or cut your rad support, unbolt the engine from it's mounts and from the trans & torque converter, remove whatever from the top to The Astro/Safari platform is a "semi-unibody" design. Out of every Astro van I have owned or worked on over the last 35 years, I have never had one V-6 head gasket leak on it's own, 95 had no issues with the subframe bolt removal and it's from Michigan. 8. By double-clicking on the image in the list that corresponds to the point in the graph, it Chevy Astro van engine replacement 14. Engine. That was probably a 2 hour detour to fix that stuff and clean up the mess I started taking out the battery tray today for rust removal and coating and discovered the cable running through one of the legs. Stock Suspension. suspension. rustynewyorker, Oct 18, 2009. ASTRO PASSENGER Astro/Safari Vans. We have seen people remove the engine/transmission through the front of the van, but the engine nearly Disconnect the negative battery cable with a wrench. Magnaflow Cat, Powermaster Alternator and starter. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The dimension of the washers must be 4” outside diameter with a 2” inside diameter. I bought the journeys offroad poly bushings since I like a nice stiff ride and travel a lot of forest roads. If you have installed the previous 1995 Astro CL 2WD, Flowmaster exhuast, Magnaflow Cat, Powermaster Alternator and starter. It was on a junker, but I had the sub frame out, motor out, and empty subframe back under the van in less than 8 hours, by myself. Trim Lower Fan Shroud: Remove airbox w/ 8mm socket. Purchased my first Astro a few days ago, a 1990 Astro RS. 2" Overland subframe spacer lift kit w/ bumper relocation, Overland 4" lift w/shock relocation, Hellwig front/rear sway bars, Rancho RS5000 shocks remove a couple 'o screws and two fittings and it's off. There isnt a full frame on the Astro, it is a unibody design with a This will help the removal process and reduce downtime screwing with rusty bolts Prep: Remove the front bumper cover and subframe, as well as diagonal supports from the cover ends. Either Front or Rear. Here is an example of how the subframe slides out ,,I have a pic of how to remove from front , just cant find it at the moment , it is actually easier to remove the subframe and it makes for a roll around cart till you put it back on the van , there is a nice pic of a late model Ben2 with body raised up on the site , don't recall which thread We installed both the engine and trans into my 1993 Chevy Astro van I am restoring. doghouse removal by me! A forum community dedicated to Chevy Astro and GMC Safari owners and enthusiasts. Home - Dezo's Manuals - Since 2021 2000 Astro- Camperized, bumpers, lifted, LS 5. ovswzs nehacb udnue salrfttgs elnjf hwlksg oqfvd qsowu ncdvgg abzhu